Raw material variability challenges every producer in pet food and food manufacturing. When ingredient quality fluctuates, product consistency suffers, costs rise, and compliance becomes a constant concern. Traditional solutions rely on static safety margins and manual adjustments—leaving money on the table and quality at risk.
BESTMIX® PROCISION changes this equation entirely. This innovative software solution captures real-time data from individual raw material lots and bins, enabling dynamic re-optimization right on the production floor. Using sophisticated linear and non-linear optimization algorithms, PROCISION intelligently balances cost, quality, compliance, and operational constraints in real-time.
BESTMIX's revolutionary production formulation approach that optimizes resources and ensures compliance across all production orders.
PROCISION doesn’t rely on averages. It uses the actual price and quality of individual raw material batches to continuously optimize your formulations. This enables you to adapt swiftly to market fluctuations, meet your target specifications with smaller safety margins, and reduce raw-material costs. Batch data is seamlessly imported from your ERP or MES through advanced integration capabilities.
Rather than optimizing order by order, PROCISION enhances the entire production plan in a single step, applying your production rules to allocate batches where they bring the most value. This ensures cost-effective, compliant feed or food across all production orders — not just the first of the day.
PROCISION aligns formulations with your real production constraints — from line limitations (e.g., max bagged goods lots) to logistical priorities (e.g., FIFO). This eliminates manual adjustments and supports agile procurement strategies, allowing you to buy cost-effective batches while still meeting quality targets.
PROCISION can only deliver its full potential when everything is seamlessly connected. BESTMIX ERP forms the backbone of this integrated system, ensuring efficient management of the procurement process. When raw materials are received, ERP automatically generates a sample in BESTMIX Quality Control, which performs the required tests. The analysis results are then sent back, keeping BESTMIX ERP up to date with accurate quality data for each raw material batch.
This seamless connection across all systems allows PROCISION to optimize production formulation in real-time.
The process is visualized in the following diagram:
Incorporating PROCISION into your operations not only effectively addresses industry challenges but also delivers tangible benefits that directly impact your bottom line, product quality, and operational efficiency. It's a win-win solution that can revolutionize your business.
By optimizing raw material utilization and reducing safety margins, PROCISION helps lower raw material costs, subsequently boosting overall profitability.
Simplifying and streamlining operations, PROCISION makes the production process more efficient, minimizing errors, and ensuring a smooth workflow.
PROCISION provides a clear overview of all optimized production orders, improving traceability. This transparency is vital for quality control and compliance in industries with stringent regulations.
By optimizing raw material utilization and reducing safety margins, PROCISION helps lower raw material costs, subsequently boosting overall profitability.
In a fluctuating market, PROCISION equips your business to adapt to changes in raw material quality and pricing, ensuring that you remain agile and competitive.
PROCISION’s intuitive and efficient user interface enables operators to use the optimization engine with minimal training, reducing the effort to onboard new operators.
Personalisation
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